silicone, any of a diverse class of fluids, resins, or elastomers based on polymerized siloxanes, substances whose molecules consist of chains made of alternating silicon and oxygen atoms.
Their chemical inertness, resistance to water and oxidation, and stability at both high and low temperatures have led to a wide range of commercial applications, from lubricating greases to electrical-wire insulation and biomedical implants (such as breast implants).
The silicones differ from most industrial polymers in that the chains of linked atoms that make up the backbones of their molecules do not contain carbon, the characteristic element of organic compounds. This lack of carbon in the polymer backbones makes polysiloxanes into unusual “inorganic” polymers—though in most members of the class two organic groups, usually vinyl (CH2), methyl (CH3), or phenyl (C6H5), are attached to each silicon atom. A general formula for silicones is (R2SiO)x, where R can be any one of a variety of organic groups.
The most common silicone compound, poly-dimethylsiloxane, can illustrate the central characteristics of the class. The starting material is metallic silicon, which is obtained from silica sand. Silicon is reacted with methyl chloride (CH3Cl) over a copper catalyst, forming dimethyldichlorosilane ([CH3]2Si[Cl]2). By reacting this compound with water, the chlorine atoms are replaced by hydroxyl (OH) groups. The resultant unstable compound, silanol ([CH3]2Si[OH]2), polymerizes in a condensation reaction, the single-unit molecules linking together to form poly-dimethylsiloxane with concomitant loss of water.
Polysiloxanes are manufactured as fluids, resins, or elastomers, depending on the molecular weight of the polymers and the degree to which the polymer chains are interlinked. Nonvulcanized, low-molecular-weight polysiloxane fluids are exceptionally stable to decomposition by heat, water, or oxidizing agents and are good electrical insulators. They make excellent lubricants and hydraulic fluids, as well as emulsions for imparting water repellency to textiles, paper, and other materials. Silicone resins are used in protective coatings and electrically insulating varnishes and for laminating glass cloth.
Vulcanized silicone rubber is prepared in two principal forms: as room-temperature-vulcanizing (RTV) elastomers, which are low-molecular-weight liquids that are cast or molded into desired shapes and then interlinked at room temperature, and high-temperature-vulcanizing (HTV) elastomers, which are higher-molecular-weight gums that are mixed and processed like other elastomers. Silicone rubbers are usually strengthened by fillers such as silica; other fillers are mixed in to add bulk and colour. Valued for their electrical-insulating properties, chemical stability, and the wide temperature range over which they retain resiliency, silicone rubbers are used mainly in O-rings, heat-resistant seals, caulks, gaskets, electrical insulators, flexible molds, and (owing to their chemical inertness) surgical implants.